Time to quit spinning your wheels Gintex's conditioning system brings your fiber up to speed by preserving the natural wax-like surface allowing fibers to be processed in a timely, cost efficient manner. Operating your equipment without GintexTM is like taking a step back in time Improved Cleaning Without The Loss Of Fiber With the cost of raw materials accounting for 40% to 60% of the yarn costs, it's becoming critically important to maximize your profits through an efficient cleaning process that will remove foreign matter without the loss of valuable fiber. Gintex Fiber Treatment System reduces fiber to machinery friction eliminating static electricity which impedes the separation between trash and foreign matter. As a result, foreign matter moves to its proper location, while good spinnable fibers continue ending up in the yarn. The standard calculation of cleaning efficiency showed a 12.1% increase in trash removal while a closer examination of the waste collected from the pre-cleaning machinery measured a higher percentage of trash, and cotton dust, while accumulating fewer good spinnable fibers. A gentler cleaning and processing environment reduces fiber damage (short and frazzled fibers), associated with lint fly and dust deposits. Using dust collection ventilators mounted on top of cards 1 through 8, treated cotton measured an average 28.6% reduction in dust and lint fly. Further studies show collected fibers and dust deposits surrounding the top and bottom roll cylinders measured a 24% reduction by weight. Good spinnable fibers collect in the filter box were reduced by 20 .40% depending on the process.

Department of quality control certified no difference in dye intake between control and treated yarn samples. Increased Yarn Quality and Improved Production In today's high speed machinery, frictional values exceed the limit set by the natural wax-like surface located within the cuticle of a fiber. As a result, fiber damage begins to occur during the harsh ginning environment and continues throughout the pre-cleaning and spinning process. Gintex Conditioning Agents preserve this wax-like surface by reducing fiber to machinery friction which causes an excessive amount of fiber breakage otherwise known as short fiber. As seen in Mill 1, test results show improved fiber preparation increased yarn quality reducing the number of ends down by 35%. "With the application of Gintex, we noticed a significant difference is comparative results: twenty-five percent reduction in returnable fiber, as well as a twenty-five percent decrease In dust and lose fibers surrounding the areas significant to the spinning process. Uster analysis recorded a 6 percent increase in yarn strength, 13 percent decrease in elongation, and a 15 percent decrease Is CV percent," Control of Quality Results from Mill 2 show a uniform flow of cotton having reduced static electricity allowed the fiber to pass freely through the carding, combing, roving and spinning process reducing the number of roller laps, increasing production throughout the textile process. Through improved cleaning and a gentler processing environment, Gintex™ decreases the number of neps throughout the cleaning, carding, combing and spinning process. A Sticky Situation With a growing number of cotton bales containing an excessive amount of sugar deposits which are being circulated through our marketing system, problems in spinning will continue to change the way fiber is being processed. While processing cotton containing an excessive amount of sugar, Gintex allowed my spinning mill to maintain slightly below normal processing rates which otherwise would not have been possible." Spinning Manager

Gintex's™ conditions both fiber and machinery reducing the buildup of sugar deposits on the rollers and processing machinery. Improved cleaning removes sugar specks prior to processing.

Return on Investment
To view additional test results showing the return on your investment , click here.

Application Procedure
Gintex™ is applied using an easy-to-install spray atomizing dispensing unit. Controlled by a manual on/off switch, or electric eye, the dispensing unit creates a fog through which the cotton passes. The conditioning agents are dispersed throughout the cotton fiber and the processing machinery. The application point is adjustable to meet the demands of your processing machinery. For further questions, please consult your instruction manual or your local representative.

APPLICATION: Gintex is sold as a liquid concentrate in 208 liter drums(55 gal.) ready for use using one of three application systems.

T101 Fiber Treatment System
T102 Advanced Condition System
T103 Intel-i-Conditioning System

• Multiply Conditioning points
• Non drip self cleaning nozzles
• Patented Top Feed Applicator
• Low level liquid alarm
• PLC Controlled self calibrating unit for proper application of chemisty (T102 & T103 only)
• Measurement & Automatic control of humidity (T103 only) during opening and cleaning

Description:
PLC controlled metering pump mixing GINTEX TM Fiber Conditioner and filter water for a top feed application. Automatically reads, records and adjust fiber moisture during opening and carding. User inputs desired Fiber Moisture during processing, low and high set points of each condition station and Intel-i-Conditioning does the rest. User inputs pounds of fiber consumed, targeted application rate and moisture level to PLC controlled dispensing unit for applying chemistry and humidity for consistent processing. Unit comes complete with tubing spray nozzles and accessories.

• PLC controlled Self-Calibrating unit for proper application of chemistry and added humidity during processing.
• Automatically measures and records using in house window based personal computer real time fiber moisture.
• Low level liquid sensor with alarm
• Internal MIX of Chemistry and filtered water
• 3 non-drip self-cleaning nozzles with mounts
• Top feed applicator with Diverter box, 4 nozzles, and brackets for applying chemistry and moisture during milling
• Adaptable to your opening line through automatic off/on control of conditioning points by way of a relay or photo eyes
• 200 feet of clear and blue hard tubing
• 70 feet clear and flex tubing

Optional:
110 volt or 220 volt

Chemistry Requirements:
Gintex™ II, Gintex™ III, RS, Gintex™ III OE all sold concentrate in returnable 55 gallon (204 Liter) drums.

Technical Manuals:
Click here to download Technical Manuals.